When it comes to designing a warehouse pallet rack system, there is a lot of work and planning involved. This is why we’ve put together a few tips. If you want to ensure the process of building a pallet rack system goes smoothly, then read on.
1. Create A Master Plan
A master plan should be created before doing anything. This will give you guidance on what your storage requirements will be. Trust us, this is crucial because it makes things a whole lot easier.
For example, will you load items onto the pallets before you store them or will you place items individually on the racks. Are any of the items too large or shaped oddly and do you have items that are a bit long and thin because if so, then you might want to go with a cantilever system. If you have items that have a fast turnover, then a gravity-fed setup might be the best option.
Determine what type of packing systems and warehouse system you are currently using.
Figure out what you need in the future if you want the utmost efficiency. The bottom line is to create a master plan before you do anything.
When planning a pallet rack storage system, one of the things you’ll want to consider is your budget. Bear in mind that it is far better to spend money on a quality and effective system than it is to spend money on a very cheap and low-quality system.
Plus, you can significantly reduce expenditure when you invest in a quality pallet rack system that has a long lifespan.
2. The Layout Of Your Warehouse
After you create your master plan, you want to become familiar with the current layout of your warehouse. Structure and the amount of space available can easily ruin even the best plan, which is why you want to become familiar with your warehouse’s limitations in regards to height, shape and size. All of these things play a role in choosing a pallet rack system.
The reason why the above is important is because you need plenty of space for various warehouse activities. This includes forklift being able to turn circles, as well as space for walkways. You also need space for drive through, windows, entrances, exits and safety items to name a few.
3. Consider All Options
You might have a solid idea of what kind of pallet rack system you want. However, consider the other options out there. The truth is there are many pallet rack systems you can choose from.
You might find an alternative storage and retrieval system that suits your warehouse better than what you originally wanted. It’s a good idea to work with a supplier that has several options available. You should make sure the supplier you’re working with can supply extra units, as well as able to perform maintenance and repairs because these are all things you might need in the future.
4. Know The Rules Of Racking
There are basic rules when it comes to constructing a pallet rack storage system. This includes adding around 25cm to the width of a pallet, if you want pallet bays that are double than the average size. This is because you want to make sure there is plenty of space between the upright sections, as this will allow you to easily store and remove pallets.
Another rule is in regards to maneuvering. You want at least 15cm between the bottom of the beam and the top of the pallet loads. If there isn’t enough clearance, then you might damage the pallet racks as well as the items that are being stored.
The shock factor rule is another rule to consider. This rule is about giving margin for weight rating when heavier than average items are being placed on the racks. This rule is extremely important to remember.
Finally, work with a specialist that is highly skilled and experienced. The best pallet rack specialists will ensure your projects goes as smoothly as possible. Above all else, they will make sure you end up with a high quality pallet racking system.